Found 3 results
Review
18 February 2025Digital Twin and Artificial Intelligence in Machining: A Bibliometric Analysis
The past decade has witnessed an exodus toward smart and lean manufacturing methods. The trend includes integrating intelligent methods into sustainable manufacturing systems purposely to improve the machining efficiency, reduce waste and also optimize productivity. Manufacturing systems have seen transformations from conventional methods, leaning towards smart manufacturing in line with the industrial revolution 4.0. Since the manufacturing process encompasses a wide range of human development capacity, it is essential to analyze its developmental trends, thereby preparing us for future uncertainties. In this work, we have used a Bibliometric analysis technique to study the developmental trends relating to machining, digital twins and artificial intelligence techniques. The review comprises the current activities in relation to the development to this area. The article comprises a Bibliometric analysis of 464 articles that were acquired from the Web of Science database, with a search period until November 2024. The method of obtaining the data includes retrieval from the database, qualitative analysis and interpreting the data via visual representation. The raw data obtained were redrawn using the origin software, and their visual interpretations were represented using the VOSviewer software (VOSviewer_1.6.19). The results obtained indicate that the number of publications related to the searched keywords has remarkably increased since the year 2018, achieving a record maximum of over 80 articles in 2024. This is indicative of its increasing popularity. The analysis of the articles was conducted based on the author countries, journal types, journal names, institutions, article types, major and micro research areas. The findings from the analysis are meant to provide a bibliometric explanation of the developmental trends in machining systems towards achieving the IR 4.0 goals. Additionally, the results would be helpful to researchers and industrialists that intend to achieve optimum and sustainable machining using digital twin technologies.
Review
28 March 2024Digital Twins Enabling Intelligent Manufacturing: From Methodology to Application
Digital twin technology develops virtual models of objects digitally, simulating their real-world behavior based on data. It aims to reduce product development cycles and costs through feedback between the virtual and real worlds, data fusion analysis, and iterative decision-making optimization. Traditional manufacturing processes often face challenges such as poor real-time monitoring and interaction during machining, difficulties in diagnosing equipment failures, and significant errors in machining. Digital twin technology offers a powerful solution to these issues. Initially, a comprehensive review of the research literature was conducted to assess the current research scope and trends. This was followed by an explanation of the basic concepts of digital twins and the technical pathway for integrating digital twins into intelligent manufacturing including outlining the essential technologies for creating a system of interaction between the virtual and real worlds, enabling multimodel fusion, data sensing, algorithm-based prediction, and intelligent decision-making. Moreover, the application of digital twins in intelligent manufacturing throughout the product life cycle was detailed, covering product design, manufacturing, and service stages. Specifically, in the manufacturing phase, a model based on heat conduction theory and visualization was used to construct a time-varying error model for the motion axis, leading to experiments predicting the time-varying error in the hole spacing of a workpiece. These experiments achieved a minimum prediction error of only 0.2 μm compared to the actual error. By compensating for time-varying errors in real time, the variability in the hole spacing error decreased by 69.19%. This paper concludes by summarizing the current state of digital twins in intelligent manufacturing and projecting future trends in key technologies, application areas, and data use, providing a basis for further research.
Article
27 February 2024Knowledge-data Collaborated Digital Twin Model of Papermaking Process
The structure of the drying section in papermaking process is complex and too compacted to install sensors. In order to monitor the parameters in dynamic and manage the process practically with virtual simulations instead of physical experiments, a digital twin-based process parameter visualization model is constructed in this study. Regarding to the possible missing data in the modeling framework, it is proposed to combine industrial data, and knowledge of mechanism with intelligent algorithms to fill in the missing parameters. Upon which, a digital twin-based data visualization model is established using CADSIM Plus simulation software. Both of the knowledge -based mechanism solution model and the random forest-based parametric prediction model perform well, and the predicted parameters can support the digital twin visualization model in CADSIM Plus. Visual modeling of surface condenser in the paper drying section was realized for example, and results show that the model is capable of monitoring the dynamic changes of parameters in real time, so as to support the optimization and decision making of papermaking process such as formation, drying, et al.
