Issue 3, Volume 2 – 3 articles

Cover Story (View full-size image):
The rapid development of 3D printing, also known as additive manufacturing, has paved the way for the novel applications of shape memory polymers (SMPs) across diverse fields. Utilizing abundant, cost-effective, and readily available biomass as feedstock for 3D printing not only enables the fabrication of more intricate SMP structures but also aligns with the global imperatives of low carbon, eco-friendly, and sustainable development. In this study, biomass small molecule magnolol was employed as raw materials, trimethylolpropane tris(3-mercaptopropionate) as crosslinker, with biomass-derived ethyl cellulose (EC) added to enhance the viscosity of the printing precursor. By integrating direct ink writing with in-situ thiol-ene click reactions, we successfully fabricated high-strength NW-MO-TTMP/EC networks, exemplified by the intricate 3D printing of complex models such as a 'whale' and an 'octopus.' This approach highlights the synergy between biomass-derived materials and cutting-edge 3D printing technologies, showcasing a promising pathway toward the development of sustainable, high-performance SMPs.
View this paper

Review

14 June 2024

Biobased Vitrimers: A Sustainable Future

Vitrimers are crosslinked polymers containing dynamic covalent linkages. Because of their crosslinked structure, they are stable as thermosets at their service temperatures. At high enough temperatures, dynamic exchange reactions occur and rearrange the polymer network, thus vitrimers become malleable and reprocessable like thermoplastics. The dynamic covalent bonds can also undergo dissociative cleavage reactions under specific conditions, so vitrimers are inherently degradable. To achieve a sustainable future, various biomass resources have been used as raw materials in vitrimer preparation. This review summarizes recent developments in biobased vitrimers and highlights their preparation methods. The limitations of current biobased vitrimers are also discussed.

Article

18 September 2024

Direct-Ink-Writing Printing of Shape Memory Cross-Linked Networks from Biomass-Derived Small Molecules

The rapid development of 3D printing, also known as additive manufacturing, has opened up new opportunities for applying shape memory polymers (SMPs) in various fields. The use of abundant, inexpensive, and easily accessible biomass materials as printing raw materials not only facilitates the creation of more intricate SMPs but also aligns with the principles of low-carbon, green, and sustainable development. Here, we successfully printed a shape memory cross-linked network (NW-MO-TTMP) in a single step by direct-ink-writing printing and an in-situ thiol-ene click reaction with magnolol and trimethylolpropane tris(3-mercaptopropionate) as raw materials. The resulting NW-MO-TTMP network exhibited high mechanical properties and a tensile strength (σ) of up to 2.7 MPa when the thiol-ene ratio was 1.0:1, and the photo-initiator content was 1.5%. To improve printability, ethyl cellulose (EC) derived from biomass was incorporated to enhance the viscosity of the printing precursor fluid, resulting in a significant increase in the σ of the NW-MO-TTMP/EC network, reaching 20.6 MPa. Moreover, the successful printing of intricate models, such as the ‘whale’ and ‘octopus,’ demonstrated excellent shape memory effects. This approach highlights the potential of combining biomass-derived materials with advanced 3D printing techniques to develop sustainable and high-performance SMPs.

Communication

23 October 2024

Modeling Viscosity in Starch-Polymer Suspensions: A Comparative Analysis of Swarm Algorithm-Aided ANN Optimization

The analysis of rheological properties of suspensions requires the use of models such as Einstein’s formulation for viscosity in dilute conditions, but its effectiveness diminishes in the context of concentrated suspensions. This study investigates the rheology of suspensions containing solid particles in aqueous media thickened with starch nanoparticles (SNP). The goal is to model the viscosity of these mixtures across a range of shear rates and varying amounts of SNP and SG hollow spheres (SGHP). Artificial neural networks (ANN) combined with swarm intelligence algorithms were used for viscosity modeling, utilizing 1104 data points. Key features include SNP proportion, SGHP content, log-transformed shear rate (LogSR), and log-transformed viscosity (LogViscosity) as an output. Three swarm algorithmsAntLion Optimizer (ALO), Particle Swarm Optimizer (PSO), and Dragonfly Algorithm (DA)were evaluated for optimizing ANN hyperparameters. The ALO algorithm proved most effective, demonstrating strong convergence, exploration, and exploitation. Comparative analysis of ANN models revealed the superior performance of ANN-ALO, with an R2 of 0.9861, mean absolute error (MAE) of 0.1013, root mean absolute error (RMSE) of 0.1356, and mean absolute percentage error (MAPE) of 3.198%. While all models showed high predictive accuracy, the ANN-PSO model had more limitations. These findings enhance understanding of starch suspension rheology, offering potential applications in materials science.

TOP