1. Introduction
Ethanol, predominantly manufactured by the yeast
Saccharomyces cerevisiae, has extensive application in various industries, including chemicals, beverages, bioethanol, pharmaceuticals, and cosmetics. It has been estimated that up to 4% of the sugar feedstock is converted into glycerol in the fermentation process of ethanol production by
S. cerevisiae [
1]. Although glycerol plays a physiological role in osmoregulation and redox balance, excessive production of glycerol can reduce the efficiency of sugar utilization, ultimately influencing the rate of ethanol production [
2,
3]. Bro et al. [
4] overexpressed non-phosphorylating NADP
+-dependent glyceraldehyde-3-phosphate dehydrogenase(GAPN) from
Streptococcus mutants to replace the NAD
+-dependent glyceraldehyde-3-phosphate dehydrogenase in
S. cerevisiae, which the glycerol yield decreased by 40% and the ethanol yield increased by 3%.
In anaerobic cultures of
S. cerevisiae that produce ethanol, the excess NADH produced during biosynthetic processes, including NAD
+-dependent oxidative decarboxylations involved in the synthesis of acetyl-CoA and 2-oxoglutarate precursors, is re-oxidized by reducing part of the sugar substrate to glycerol [
5]. Currently, utilizing CO
2 as an electron acceptor for the reoxidation of NADH is a highly attractive metabolic engineering strategy, especially when CO
2 reduction can be synchronized with the formation of the desired product [
6]. Among the six naturally existing CO
2 fixation pathways, the Calvin-Benson-Bassham(CBB) cycle is the most widely exploited for developing CO
2-fixing
S. cerevisiae strains [
7,
8]. Previous studies have demonstrated that certain strains of
S. cerevisiae are capable of utilizing CO
2 following the heterologous expression of the CBB cycle-associated enzymes, specifically ribulose-1,5-bisphosphate carboxylase/oxygenase (RuBisCO) and phosphoribokinase (PRK) [
9,
10]. Additionally, the incorporation of numerous replicates of a bacterial RubisCO expression cassette within
S. cerevisiae, along with the GroEL/GroES chaperonin system from
E. coli and the anaerobic inducible DAN1 promoter regulating PRK expression, results in an engineered
S. cerevisiae strain that exhibits a 31% reduction in glycerol production [
11]. When the alcohol dehydrogenase II (ADH2) gene was deleted in genetically modified
S. cerevisiae, the resulting ethanol content increased by 18.58% with the decrease of glycerol, acetic acid, and lactic acid contents by 22.32%, 8.87%, and 16.82%, respectively [
12]. Meanwhile, glycerol is primarily exported across the plasma membrane via the protein channel Fps1, which is regulated by extracellular osmolarity [
13]. Fps1 is a member of the major intrinsic protein (MIP) family of channel proteins and contains six transmembrane domains [
12]. The ∆
FPS1 mutant of
S. cerevisiae exhibits intracellular accumulation of glycerol, and the accumulation of glycerol further triggers other regulatory systems to reduce glycerol biosynthesis, leading to an increase in ethanol production [
14].
Due to the complexity of metabolic and regulatory networks in microbial systems, obtaining phenotypes with good robustness through rational design is challenging. Currently, genome-scale evolution strategies such as Synthetic Chromosome Rearrangement and Modification by LoxP-mediated Evolution (SCRaMbLE) [
15] in synthetic
S. cerevisiae, Oligonucleotide-mediated Genome Engineering (YOGE and eMAGE) [
16,
17], and CRISPR-based multi-loci editing (CHAnGE, MAGESTIC, Target-AID, and yEvolvR) [
18,
19,
20] have been extensively studied for improving the robustness of the strain. Genetic engineering via the CRISPR system is relatively straightforward in
S. cerevisiae due to its excellent homologous recombination capability. However, industrial yeast strains are genetically more complex and often polyploid, making them more difficult to genetically manipulate than haploid laboratory strains [
21]. To efficiently and rapidly manipulate the genome of industrial
S. cerevisiae, Stovicek et al. [
22] constructed the multi-copy 2μ plasmids to expressed
S. pyogenes Cas9 protein and the corresponding gRNA, along with 90 bp double-stranded DNA as a repair template, and successfully achieved gene knockout with an efficiency of 65% to 78%. Lian et al. [
23] successfully constructed higher-copy gRNA plasmids by optimizing the length of the resistance marker promoter and achieved a 100% efficiency in one-step knockout of four genes in diploid and triploid yeast.
In this study, we first optimized the CRISPR editing method in industrial
S. cerevisiae. Subsequently, we developed a mixotrophic CO
2-fixing industrial
S. cerevisiae by heterologous expression of ribulose-1,5-bisphosphate carboxylase-oxygenase (RuBisCO) and phosphoribulokinase (PRK) and modified endogenous metabolic pathway with additional metabolic engineering strategies, including the knockout of
ADH2, downregulation of
FPS1 and overexpression of the transcription regulatory gene
Rim15. The fermentation characteristics of the engineered
S. cerevisiae strain were investigated to analyze the effect of gene editing on the production of ethanol and by-products. Finally, we developed a novel genome-wide mutation system that accumulates distinct mutations in the industrial
S. cerevisiae to improve robustness under stress conditions efficiently.
2. Materials and Methods
2.1. Strains, Medium and Culture Condition
E. coli DH5α was employed for plasmid construction and cultured in LB medium with 100 mg/L ampicillin. The industrial
S. cerevisiae M (From Angel Yeast) was used as the parent strain routinely cultured in YPD medium (10 g/L yeast extract, 20 g/L peptone, and 20 g/L glucose). Recombinant
S. cerevisiae strains were screened in YPD solid medium containing 50 mg/L nourseothricin, and 200 mg/L hygromycin B or 200 mg/L G418, and corn mash medium was used for the verification of yeast fermentation performance.
2.2. Plasmid Construction
The truncated fragments of the TEF promoter were cloned into the pSCM-N20 plasmids using Gibson assembly methods. The codon-optimized genes of ribulose-1,5-bisphosphate carboxylase-oxygenase (
RuBisCO) from
Pseudomonas sp. and phosphoribulokinase (
PRK) from spinach were synthesized by Jinkairui Biological Engineering Co., Ltd. (Wuhan, China). The codon-optimized
Escherichia coli chaperones
GroEL and
GroES were synthesized by Jinkairui Biological Engineering Co., Ltd. (Wuhan, China). The key genes that regulate glycerol or ethanol yield, including
FPS1 and the great wall-family protein kinases gene
Rim15 were all amplified from the chromosome of the
S. cerevisiae and subsequently cloned into the donor helper plasmids using digestion/ligation and/or Gibson assembly methods. Benchling CRISPR tool (https://benchling.com) was used to design gRNAs, which were cloned into
Bsa I digested pSCM-gRNA. All the DNA polymerase, T4 DNA ligases, and restriction enzymes were purchased from New England Biolabs. Primers were synthesized by Tsingke Biotech Co., Ltd. (Wuhan, China).
All the plasmids used in this study were listed in Supplementary Table S1. All the primers used for plasmid construction and genome integration are listed in Supplementary Table S2. The coding sequences of heterologous genes are listed in Supplementary Table S3.
2.3. Strain Construction
The integration of related genes mentioned above into the chromosome of
S. cerevisiae was performed through the CRISPR/Cas9 method [
24]. The gene expression cassettes, together with the homology arms and the corresponding gRNA plasmids, were co-transformed into the
S. cerevisiae strain harboring the SpCas9 plasmid. The
ADH2 deletion was accomplished by substituting donor DNA containing 500 bp upstream and 500 bp downstream homologous arms of the target sequence, and the
FPS1 promoter was replaced with the weak-intensity promoter MITp. The transformation of
S. cerevisiae was performed using the LiAC method [
25]. In this study, all the constructed strains were listed in .
.
S. cerevisiae strains constructed in this study.
Strain |
Genotype |
Source |
M-1 |
S. cerevisiae M(wild type) |
From Angel yeast |
M-2 |
M-1-Site 21:: PGKp-PRK-ADH1t-CIT2p-Cbbm-CYC1t::Site 10::GAPp-GroES-CYC1t-TEF1p-GroEL-ADH1t |
This study |
M-3 |
M-2-Site 5::CIT2p-Cbbm-CYC1t |
This study |
M-4 |
M-1ΔADH2 |
This study |
M-5 |
M-1-ΔFPSp::MIT1p |
This study |
M-6 |
M-1-Site 19::TEF1p-Rim15-ADH1t |
This study |
2.4. Small-Scale Corn Fermentation
An engineered single colony strain was inoculated into YPD test tubes containing 5 mL of YPD medium and cultured overnight at 30 °C with a rotation speed of 200 r/min. Then all the cells in the test tube were transferred to a 500 mL shaker flask containing 200 mL YPD at the same culture conditions. After that, the cell culture is centrifuged at 5000 r/min for 5 min, and the supernatant is discarded. The cell pellet is resuspended by adding the sterile water equal to the mass.
The fermentation method was adopted from Khatibi et al. with some modifications [
26]. Briefly, a corn mash consisting of 100 g of ground corn and 170 mL of water underwent a pretreatment process, in which 150 µL of amylase was added and stirred at 40 rpm for 90 min at a temperature of 101 °C. This pretreatment was intended to enhance the digestibility and subsequent utilization of the corn mash. Then 440 µL of glucoamylase and 640 µL of cell suspension were added to corn mash, and the net weight was fixed at 285 g by water. Fermentation flasks were incubated at 30 °C with 170 rpm for 72 h. At time points 0 h, 24 h, 48 h, and 72 h, the sample was weighed for analysis of weightlessness, and the flasks were immediately returned to the incubator. The alcohol content is determined at the end of fermentation at 72 h.
2.5. Analytical Methods
Once the fermentation process is finished, gently stir the fermentation mixture and then carefully pour 100 mL of it into a 1000 mL distillation flask. Simultaneously, 100 mL of tap water, along with two drops of defoamer, will be added to initiate the distillation process. The distilled liquid is then collected into a 100 mL volumetric flask using a cold water bath, ensuring that the temperature of the distillate remains below 25 ℃. A high-performance liquid chromatography (HPLC) system (Shimadzu, Kyoto, Japan) with a 300-mm Aminex HPX-87H column (0.6 mL/min, 5 mM H
2SO
4 at 65 °C; Bio-Rad, CA, USA) and a refractive index detector (Agilent, CA, USA) was used to detect fermentation metabolites.
2.6. Adaptive Evolution of Engineered Strains under the Multiple Stresses
The adaptive evolution based on pH-dCas9-
Mre11 plasmid system was introduced into the engineered
S. cerevisiae by cultivating the cells at a temperature gradually increasing from 33 °C to 38 °C during 30 series of subculture, along with the addition of 1% lactic acid (LA) and 3% ethanol. The M-2 strain was grown for inoculum preparation until the late exponential phase was reached. This culture was used to inoculate flasks with YPD to an initial OD
600nm of 0.2. When the culture reached the midlog phase, an aliquot was transferred to another flask with fresh medium. Each batch was started with a low initial biomass concentration (OD
600nm ≈ 0.2) to select cells with better adaptability in 1% lactic acid and 3% ethanol, along with different temperatures.
3. Results
3.1. Efficient Gene Editing in Industrial S. cerevisiae Using the CRISPR/Cas9 System via an Optimized gRNA Plasmid
To improve the gene editing efficiency of industrial
S. cerevisiae M, we used the CRISPR/Cas9 system via an optimized gRNA plasmid (A,B). In this study, the copy number of optimized CRISPR-gRNA plasmid is regulated by a truncated TEF promoter. The
ade2 gene was chosen to test the gene editing efficiency in industrial
S. cerevisiae M by the optimized CRISPR system, of which the disruption of
ade2 in
S. cerevisiae resulted in a distinct pink colony phenotype caused by the accumulation of purine precursors in the vacuoles of yeast cells (D). With the CRISPR-optimized gRNA plasmid system, the editing efficiency of the
ade2 knockout in industrial
S. cerevisiae increased to 60%, compared to only 20% in the control group (C). The results showed that the optimized CRISPR/Cas9 system could significantly improve the gene editing efficiency of industrial
S. cerevisiae M.
. Evaluation of the CRISPR/Cas9 editing efficiency with optimized gRNA plasmid. (<strong>A</strong>) Editing schematic of CRISPR-Cas system with different types of gRNA plasmids in industrial <em>S. cerevisiae</em>. (<strong>B</strong>) Disruption of the <em>ade2</em> gene mediated by the CRISPR/Cas9 system with a truncated TEF promoter of gRNA plasmid in industrial <em>S. cerevisiae </em>M. (<strong>C</strong>) Comparison of the editing efficiency with the truncated TEF promoter and conventional TEF promoter of gRNA plasmid. (<strong>D</strong>) Growth of strains with disruption of the <em>ade2</em> gene.
3.2. Multi-Strategies for the Construction of Engineered Yeast Strains for Reducing Glycerol Production
To reduce the production of glycerol, a CO
2-fixation pathway was constructed in industrial
S. cerevisiae M by heterologous expression of codon-optimized
RuBisCO and
PRK in combination with the codon-optimized chaperone
GroEL/
GroES from
E. coli to obtain engineered strain M-2 (A). Furthermore, the M-3 strain was obtained by increasing the two copies of
RuBisCO gene to improve the efficiency of CO
2 fixation further. In the
S. cerevisiae, the enzyme known as alcohol dehydrogenaseII (ADH2) plays a crucial role in oxidizing ethanol to acetaldehyde. Therefore, decreasing the activity of ADH2 results in a lower consumption of ethanol during the engineering of metabolic pathways. Consequently, we successfully developed the engineered strain M-4 by deactivating the
ADH2 gene (B). Meanwhile, the
S. cerevisiae Δ
FPS1 mutant strain M-5 was constructed to achieve intracellular glycerol accumulation and trigger the reduction of glycerol biosynthesis in other regulatory systems, which then led to an increase in ethanol production (B). Previous studies have shown the
Rim15 gene as a crucial regulator in controlling the transcription levels of genes related to stress tolerance in yeast cells. To improve the yeast strains’ resistance to external environmental stress, we have successfully developed a new strain named M-6 through the overexpression of the
Rim15 gene (C).
. Metabolic engineering of industrial <em>S. cerevisiae</em> for reducing the glycerol content. Genes overexpressed and knocked-out in the present study were shown in red and purple, respectively. (<strong>A</strong>) Modification of the carbon metabolism pathway of <em>S. cerevisiae</em> is needed to reduce the ethanol yield in this study. (<strong>B</strong>) Schematic representation of central carbon metabolism and the introduced Calvin-cycle enzymes in <em>S. cerevisiae</em>. Phosphoribulokinase (PRK from <em>Spinacia oleracea</em>) and ribulose-1,5-bisphosphate carboxylase-oxygenase (RuBisCO form <em>Thiobacillus denitrificans</em>) in combination with the <em>E. coli</em> chaperones GroEL/GroES assist the folding of RuBisCO protein. (<strong>C</strong>) A schematic diagram showing the key genes related to Rim15-mediated regulation of stress response. In response to external stress, Rim15 is retained in the nucleus where it phosphorylates the transcriptional repressors (Ume6, Rph1) and activators (Msn2/4), promoting the upregulation of stress response genes.
3.3. Small-Scale Corn Fermentation for Lower Production of Glycerol
The yeast
S. cerevisiae M used in this study is a commercial, industrial diploid yeast strain with relatively strong thermal tolerance, and the fermentation temperature can be maintained at up to 40 °C in practical production. Since the higher temperature is one of the key process parameters affecting fermentation efficiency, ethanol yield, and the formation of by-products (such as glycerol content). Therefore, we tested the fermentation parameters of the engineered yeast strains at 36 °C and 39 °C. The glycerol and ethanol yield in engineered strains mentioned above at the end of the fermentation were investigated compared to the wild-type strain. The results indicated that the glycerol content of the engineered strains decreased to some extent under fermentation conditions at 36 °C. Compared to the original strain, the glycerol content of M-2 significantly decreased by 18.6% (A). Similarly, after raising the fermentation temperature to 39 °C, the glycerol yield of strains M-2 to M-6 underwent a reduction in varying magnitudes compared to the original strain. Among them, the glycerol content of M-2 significantly decreased by 21.5% in comparison to that of the original strain (B).
. The glycerol yield in engineered strains at the endpoint of the fermentation. (<strong>A</strong>) Glycerol yield in engineered strains fermented at 36 °C; (<strong>B</strong>) Glycerol yield in engineered strains fermented at 39 °C.
However, the ethanol production of the engineered strain did not increase significantly compared with the original strain, and even the ethanol content of M-2, M-3, and M-6 decreased slightly at 36 ℃ and 39 ℃ (Figure S1B,D). Further analysis revealed that the cumulative weight loss of the engineered strains, except for M-4 was reduced in comparison to that of the original strain, indicating a decline in the growth performance of the strains (Figure S1A,C).
3.4. Construction and Characterization of Random Diversification in the S. cerevisiae Genome for Adaptive Evolution of Engineered Strains
To further enhance the robustness of the engineered
S. cerevisiae strains, genome maintenance genes mediated genome-wide mutations system (
GWMS) serves as an effective method to diversify genes in their native context. In this study, the target gene
upp locus, which encodes a uracil phosphoribosyltransferase whose inactivation ablates the ability of cells to uptake 5-fluorouracil (5-Flu), was tested. Only cells with
upp disabled survive when grown on media containing 1.0 mg/mL 5-Flu, where the 5-Flu is not converted by a toxic 5-fluoro-2′-deoxyuridine-5′-monophosphate(5-F-dUMP). Thus, the
upp gene serves as a negative selection to measure
mre11-GWMS mutagenesis at this locus. Utilizing a gRNA targeting
mre11 or
msh2, liquid cultures were plated on SCD plates supplemented with 5-fluorouracil after 96 h of growth. 5-fluorouracil resistant (5-FluR) CFUs were quantified. The
mre11 targeting mutation efficiency showed a 2.28-fold that of
msh2 targeting mutation efficiency (A,B). Next, we used
mre11-GWMS for random diversification in the
S. cerevisiae genome by adaptive evolution, which cultivating the cells at a temperature gradually increasing from 33 °C to 38 °C, along with the addition of 1% lactic acid (LA) and 3% ethanol (C). After 30 series of subcultures, the cell growth of evolved strain 1A4e showed a significant increase compared with those of the unevolved strain (D,E). However, there was no significant increase in ethanol production compared with the non-evolved strain (Figure S2).
. Enhancing the robustness of the engineered strain by genome maintenance gene <em>mre11 </em>mediated genome-wide mutations system adaptive evolution. (<strong>A</strong>) Gene mutators induced different numbers of colonies in the <em>S. cerevisiae </em>targeted the<em> upp </em>gene on the SCD medium containing 5-fluorouracil; (<strong>B</strong>) Gene mutators induced different relative mutation rates in the <em>S. cerevisiae </em>targeted the<em> upp </em>gene on the SCD medium containing 5-fluorouracil; (<strong>C</strong>) Schematic illustration of adaptive evolution and strain screening process; (<strong>D</strong>) The growth curve of different strains after evolution. (<strong>E</strong>) Ethanol and lactate tolerance after strain evolution.
In summary, these results indicate that
Mre11-GWMS mediated adaptive evolution is an effective way to screen strains with good growth performance. However, further research is needed to improve the ethanol production of the strains.
4. Discussion
During the fermentation process for ethanol production, glycerol is typically formed as a by-product to maintain osmotic pressure and prevent water loss under high osmolarity conditions [
27]. However, excessive accumulation will inevitably have a detrimental effect on ethanol production [
27]. To date, many researchers have utilized CRISPR-Cas9 technology to construct engineered strains of
S. cerevisiae for the regulation of glycerol production [
28,
29]. Functional expression of the PRK and Rubisco in
S. cerevisiae led to a 90% reduction of the by-product glycerol and a 10% increase in ethanol production in sugar-limited chemostat cultures on a mixture of glucose and galactose [
30]. The deletion of
FPS1 increased ethanol production by 10% and reduced glycerol yield by 18.8% [
14], and
ADH2 deletion in
S. cerevisiae also resulted in the improvement of ethanol yield [
28]. In this study, the glycerol production of engineered strains M-2, M-3, M-4 and M-6 decreased to different degrees, in which the glycerol production of M-2 decreased by 21.5% (), but the ethanol production did not exhibit a significant increase. Further analysis of the strains’ cumulative weight loss revealed a decrease in all cases, likely due to reduced growth performance, which hindered ethanol production.
Adaptive evolution has been proven to be an effective method for selecting yeast populations resistant to various stress conditions and expanding their tolerance range [
30,
31]. With the development of new strategies and tools for adaptive evolution, the efficiency of modifying metabolic pathways and enhancing cellular tolerance has been significantly accelerated [
32]. To further enhance the growth performance of the strain, the adaptive evolution based on the
mre11-GWMS was performed. The cell growth of evolved strains showed better growth performance compared with those of the unevolved strain (D), indicating that the adaptive evolution based on the
mre11-GWMS is an effective method to improve the tolerance and growth ability of strains. However, with the progression of adaptive evolution technologies, the process of constructing and screening cell factories frequently encounters limitations imposed by the assessment of targeted phenotypes. The greatest challenge consists of developing high-throughput screening methods to identify the optimal mutants from millions of potential candidates. Further improvements and optimizations of existing technologies are necessary to convert difficult-to-detect phenotypes into rapidly measurable ones, integrating adaptive evolution with high-throughput screening to drive the further development of this technology.
In this study, we optimized the gene editing efficiency of industrial
S. cerevisiae and reduced the glycerol content of engineered strains to varying degrees through various metabolic engineering strategies. The resulting CO
2-fixing yeast M-2 led to a 21.5% reduction of the by-product glycerol in corn mash fermentation cultures at 39 ℃, and further adaptive evolution based on the
mre11-GWMS can effectively improve the strain’s tolerance and growth performance.
Supplementary Materials
The following supporting information can be found at: https://www.sciepublish.com/article/pii/462, Figure S1. Cumulative weightlessness and ethanol yield in engineered strains. (A) Difference in cumulative weightlessness at 36 ℃. (B) Difference in ethanol yield at 36 ℃. (C) Difference in cumulative weightlessness at 39 ℃. (D) Difference in ethanol yield at 39 ℃; Figure S2. The ethanol yield of the evolved strains and the parental strain. (A) Ethanol yield of the evolved strains and the parental strain fermented at 35 °C. (B) Ethanol yield of the evolved strains and the parental strain fermented at 38 °C; Figure S3. Residual sugar and acetic acid in fermentation of engineered strains. (A) Residual sugar and acetic acid in fermentation of engineered strains at 36 °C. (B) Residual sugar and acetic acid in fermentation of engineered strains at 39 ℃; Table S1. A list of plasmids constructed in this study; Table S2. A list of primers used in this study; Table S3. A list of heterologous genes coding sequences used in this study.
Acknowledgments
We would like to thank Editage (www.editage.com) for English language editing.
Author Contributions
N.X. and X.G. designed the study, analyzed the data, and wrote the paper. N.X., Y.Y., H.C., Y.Z., B.L., N.P. and Y.W. conducted the experiments. All the authors approved the manuscript.
Ethics Statement
Not applicable.
Informed Consent Statement
Not applicable.
Data Availability Statement
The authors confirm that the data supporting the findings of this study are available within the article and its supplementary materials.
Funding
This work was financially supported by the Hubei Provincial Natural Science Foundation Yichang Innovation and Development Joint Fund Project (2024AFD125).
Declaration of Competing Interest
The authors declare no competing financial interest.
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